Manufacturing of sandwich panels

The CBG Composites plant has the modern continuous processing line for production of sandwich-panels, high temperature barriers and fire-resistant panels made of incombustible composite laminate and fireproof calibrated mineral-cotton core with a capacity of 115 000 m² sandwich-panels a year.
CBG Composites continuous processing line consists of the machines, organized in functional areas, which have a unified system of process data management. The line includes the complete production cycle. All processes are automated, and operation is provided from the control unit. Fast changeover for another sandwich-panel type is possible.
Sandwich-panels: SeaPan, CCP, CB-Pan, CBG UP are entirely high-tech products. Deflections or elimination of separate links in the processor chain are inadmissible.

Line Technical Specifications:

• Line speed: min. - 1.0 m/min, max. - 6 m/min;
• Line dimensions: length 40 m, width 3.5 m, height 3 m;
• Required production area, min: 7 m x 50 m;
• Temperature environment: 15-25°С
• Compressed air: 6 atm, filtered, dry;
• Voltage: 380 V, 3 phase;
• Total power consumption: 85 kW

The CBG Composites plant has the modern processing line for cutting of basalt-ceramic-sandwich-panels to suit individual customer dimensions with a capacity of 115 000m² sandwich-panels a year. The line also allows to trim and mill panel ends for every profile.
CBG Composites continuous processing line consists of the machines, organized in functional areas, which have a unified system of process data management. The line includes the complete production cycle. All processes are automated, and operation is provided from the control unit.

Line and Product Technical Specifications:

• Line speed: min. - 1.0 m/min, max. - 6 m/min;
• Line dimensions: length 15 m, width 5 m, height 3.5 m;
• Required production area, min: 9 m x 18 m;
• Temperature environment: 15-25°С
• Compressed air: 6 atm, filtered, dry;
• Voltage: 380 V, 3 phase;
• Total power consumption: 45 kW
• Product width: min: 350 mm, max: 2000 mm
• Product length: min: 1500 mm, max: 3500 mm
• Product height: min: 15 mm, max: 50 mm

CBG Composites factory has modern stationary 16-level press, used for producing composite panel and sandwich-panels. The press work's with various materials, such as: epoxy or phenol, carbon, basalt, glass, polyethylene, etc..
In addition to the standard panels, smaller panels are also available, custom made.

Specifications:

• Press format 1270 x 2615 mm
• Plate thickness: min. 0,05mm max. 40 mm
• maximal force 3000 t
• maximal temperature 195°C